FIRE CLAY & HIGH ALUMINA BRICKS
MRPL manufactures entire ranges of Fire Clay & High Alumina Bricks for various industrial usages in high temperature applications. Product basket contains Bricks having Al2O3 content as low as 30% to as high as 99% with unique infrastructural facilities. Depending upon the intrinsic features, Alumina Bricks are used for the lining of varieties of equipment like Blast Furnace; Hot Blast Stoves; Cement Kilns; Glass Tank Furnace; Pot Furnace; Anode Baking Furnace; Petro-chemicals; Fertilizers; Boilers; Coke Ovens; Hot Metal Ladles etc. Input Raw Materials for Bricks production are sourced from renowned RM Suppliers (both Imported and Domestic); own Captive Mines; nearby Mines with long term agreement for uninterrupted supply of consistent quality of RMs. With strong back up from the Technical Team; MRPL supplies number of customized products as well as cost-effective products and solutions to varieties of customers and/or end users. A semi-automatic production line for Bricks has been commissioned very recently having batching circuits, high intensity inclined Mixer, semi-automatic Press and long high temperature Tunnel Kiln.
| Product Name | Chemical Analysis (wt%) | Apparent Porosity (%) | Bulk Density (g/cc) Min. | CCS (kg/cm2) | PLC (%) | PCE (0C/OC) Min. | RUL (Ta0C) | Application Area | |
| Al2O3 | Fe2O3 | ||||||||
| Mahakoshal 30D | 28-31 | 1.7-2.2 | 13-18 | 2.10 | 400-700 | ±0.5 at 13000C/2h | – | 1330-1360 | Back up of Aluminium Pot Furnace and other applications. |
| Mahakoshal 40 | 36-40 | 2.5-3.5 | 17-22 | 2.15 | 350-550 | -0.8 to 0.3 at 14000C/2h | 1659/29 | 1350-1400 | Cement Preheater, Cyclone, Silicate Furnace & other moderate heat applications. |
| Mahakoshal 40S | 38-41 | 1.8-2.5 | 16-21 | 2.20 | 400-600 | -1.0to 0.3 at 14500C/2h | 1665/30 | 1370-1420 | Special bricks for Cement Preheater & Cyclone. |
| Mahakoshal 42D | 41-43 | 1.3-1.7 | 15-18 | 2.25 | 450-650 | -0.6 to 0.2 at 14500C/2h | 1717/32 | 1450-1480 | Dense brick for Blast Furnace & Anode Baking Furnace (ABF) |
| Mahakoshal 45 | 42-45 | 2.5-3.5 | 17-22 | 2.23 | 400-600 | -0.8 to 0.3 at 14000C/2h | 1665/30 | 1360-1410 | Cement Preheater, Cyclone, Silicate Furnace & other moderate heat applications. |
| Mahakoshal 45S | 42-46 | 1.8-2.3 | 16-21 | 2.25 | 400-600 | -0.8 to 0.3 at 14500C/2h | 1683/31 | 1390-1440 | Special purpose Cement Preheater, Cyclone, Chemical Plants, Sulphur Furnaces, Lime Kiln & Glass Tank Furnace. |
| Mahakoshal 45D | 44-48 | 1.2-1.5 | 14-18 | 2.35 | 450-700 | -0.5 to 0.2 at 14500C/2h | 1743/33 | 1460-1500 | Blast Furnace, Preheating Zone of Cement Rotary Kiln, Lime Kiln & Glass Tank Furnace. |
| Mahakoshal RW | – | – | 17-21 | 2.25 | 400-600 | -1.0 to 0.2 at 14500C/2h | 1683/31 | 1390-1440 | Reheating Furnace Wall. |
| Mahakoshal 50 | 47-50 | 2.6-3.5 | 17-21 | 2.32 | 450-650 | -0.8 to 0.4 at 14500C/2h | 1717/32 | 1400-1450 | Preheating Zone of Cement Rotary Kiln & Reheating Furnace Wall. |
| Mahakoshal 50S | 47-50 | 1.8-2.2 | 16-21 | 2.30 | 450-650 | -1.0 to 0.3 at 14500C/2h | 1717/32 | 1400-1450 | Dense brick for Petro-Chemicals, Fertilizer Plants & Anode Baking Furnace. |
| Mahakoshal RR | – | – | 16-22 | 2.35 | 450-650 | -0.5 to 1.0 at 14500C/2h | 1743/33 | 1430-1480 | Reheating Furnace Roof. |
| Mahakoshal 55 | 52-55 | 2.9-3.9 | 17-22 | 2.42 | 450-650 | -0.5 to 1.0 at 14500C/2h | 1743/33 | 1400-1440 | Preheating Zone of Cement Rotary Kiln & Reheating Furnace Wall. |
| Mahakoshal 55S | 52-56 | 1.7-2.2 | 16-21 | 2.35 | 500-700 | -0.8 to 0.3 at 15000C/2h | 1763/34 | 1450-1500 | Reheating Furnace Roof & Petro-Chemicals. |
| Mahakoshal SILL | 56-59 | 1.0-1.5 | 17-21 | 2.35 | 400-600 | ±0.7 at 15000C/2h | 1804/36 | 1500-1540 | Glass Tank Furnace & Frit Furnace. |
| Mahakoshal 60 | 57-60 | 3.4-4.2 | 17-22 | 2.50 | 550-800 | -0.4 to 2.0 at 14500C/2h | 1785/35 | 1420-1450 | Reheating Furnace Wall, Burning Ladle Back up. |
| Mahakoshal 60L | 57-61 | 2.8-3.8 | 17-22 | 2.45 | 500-800 | -0.2 to 2.2 at 15000C/2h | 1785/35 | 1430-1470 | Reheating Furnace Wall, Burning Zone of Cement Rotary Kiln & Ladle Back up. |
| Mahakoshal 60S | 58-61 | 1.7-2.2 | 16-21 | 2.45 | 500-800 | -0.4 to 0.8 at 15000C/2h | 1804/36 | 1470-1510 | Sulphur Furnace, Alakli Resistant Bricks for Cement Rotary Kiln & ladle Back up. |
| Mahakoshal 60M | 59-61 | 0.9-1.1 | 14-18 | 2.45 | 600-800 | ±0.5at 16000C/2h | 1820/37 | 1630-1670 | Blast Furnace Stove Checkers, Solid Wall Bricks & Glass Tank Furnace. |
| Mahakoshal 62DB | 61-63 | 1.2-1.7 | 14-18 | 2.45 | 500-800 | ±0.8 at 15000C/2h | 1785/35 | 1500-1530 | Blast Furnace Stove Checkers, Solid Wall Bricks & Glass Tank Furnace. |
| Mahakoshal 62D | 61-64 | 1.2-1.5 | 13-16 | 2.50 | 600-900 | ±0.5 at 15000C/2h | 1804/36 | 1500-1550 | Blast Furnace Hearth, Non-Recovery Coke Oven, Glass Tank Furnace & Frit Furnace. |
| Mahakoshal 62BRN | 62-64 | 0.9-1.2 | 12-15 | 2.50 | 650-900 | ±0.2 at 15000C/2h | 1820/37 | 1500-1550 at 4kg/cm2 | Blast Furnace Hearth, Non-Recovery Coke Oven, Glass Tank Furnace. |
| Mahakoshal 70N | 64-67 | 3.5-4.4 | 17-23 | 2.55 | 500-800 | 0.5 to 2.5 at 14500C/2h | 1804/36 | 1440-1470 | Boiler, Cupola & Steel Foundry |
| Mahakoshal 70 | 67-70 | 3.4-4.0 | 17-22 | 2.60 | 600-900 | 0.3 to 2.5 at 14500C/2h | 1804/36 | 1460-1480 | Boiler, Cupola, Steel Foundry & Reheating Furnace. |
| Mahakoshal 70S | 67-70 | 2.8-3.2 | 17-22 | 2.60 | 600-900 | 0.5 to 3.0 at 15000C/2h | 1804/36 | 1460-1480 | Burning Zone of Cement Rotary Kiln & Steel Ladle. |
| Mahakoshal 70L | 67-70 | 2.4-2.8 | 16-21 | 2.55 | 600-800 | 0.5 to 2.5 at 15000C/2h | 1804/36 | 1460-1490 | Burning Zone of Cement Rotary Kiln & Steel Ladle. |
| Mahakoshal 70/20 | 68-71 | 1.8-2.2 | 16-21 | 2.55 | 600-900 | 0.2 to 2.0 at 15000C/2h | 1804/36 | 1470-1500 | Burning Zone of Cement Rotary Kiln & Steel Ladle. |
| Mahakoshal 70LI | 68-72 | 1.4-1.8 | 16-21 | 2.55 | 600-900 | -0.2 to 2.0 at 15000C/2h | 1820/37 | 1500-1530 | Burning Zone of Cement Rotary Kiln, Lime Kiln & Steel Ladle. |
| Mahakoshal 70M | 69-72 | 0.4-0.8 | 15-18 | 2.55 | 600-900 | -0.2 to 0.5 at 16000C/2h | 1820/37 | 1650-1700 | Blast Furnace Hearth & Taphole, Lime Kiln, Glass Tank Furnace & Non-recovery Coke Oven. |
| Mahakoshal 75 | 71-75 | 2.8-3.5 | 17-22 | 2.65 | 600-900 | 0.3 to 3.0 at 15000C/2h | 1804/36 | 1470-1490 | Blast Furnace Hearth, Lime Kiln, Glass Tank Furnace & Non-recovery Coke Oven. |
| Mahakoshal 80S | 74-77 | 2.8-3.5 | 17-22 | 2.72 | 700-950 | -0.5 to 2.5 at 15500C/2h | 1820/37 | 1470-1500 | EAF Roof, Steel Rolling Mill & Steel Ladle. |
| Mahakoshal 80L | 77-80 | 2.2-2.7 | 17-22 | 2.72 | 700-900 | -0.5 to 2.5 at 15500C/2h | 1820/37 | 1490-1520 | EAF Roof, Steel Rolling Mill, Steel Ladle & other high heat duty special applications. |
| Mahakoshal 80 | 78-81 | 1.5-2.0 | 15-19 | 2.75 | 750-1000 | 0.5 to 1.2 at 15500C/2h | 1820/37 | 1520-1550 | EAF Roof, Steel Rolling Mill, Steel Ladle & other high heat duty special applications. |
| Mahakoshal 80P | 78-81 | 1.5-2.0 | 14-18 | 2.80 | 800-1100 | 0.5 to 1.2 at 15500C/2h | 1820/37 | 1520-1550 | Phosphate-bonded bricks for Reheating Furnace Bottom & other high Abrasion Resistant applications. |
| Mahakoshal 85 | 82-85 | 1.4-1.8 | 15-19 | 2.80 | 750-1000 | -0.3 to 1.0 at 15500C/2h | 1850/38 | 1540-1580 | Special high temperature, high abrasion & spalling resistant applications like Torpedo Ladle etc. |
| Mahakoshal 85P | 82-85 | 1.4-1.8 | 13-17 | 2.85 | 850-1200 | -0.3 to 1.0 at 15500C/2h | 1850/38 | 1540-1580 | Non-wetting Phosphate-bonded bricks for Aluminium Melting & Holding Furnace, Reheating Furnace Bottom etc. |
| Mahakoshal 88RB | 86-89 | 1.0-1.8 | 12-16 | 2.90 | 900-1200 | -0.2 to 0.5 at 15000C/2h | 1820/37 | 1580-1620 | Reheating Furnace Bottom (specially Coal-fired). |
| Mahakoshal 90 | 88-92 | 0.4-0.8 | 12-16 | 3.05 | 1000-1300 | ±0.5 at 15500C/2h | 1850/38 | 1620-1660 | Petro-chemicals, Fertilizers, Carbon Black Reactor & Blast Furnace Hearth. |
| Mahakoshal SIC85 | SiC = 80-85 | 0.5-1.0 | 14-17 | 2.50 | 600-800 | -0.2 to 0.5 at 14000C/2h | – | 1620-1680 | Ferro-Alloy Industries, Copper Melting Furnace (in Burner Block & Impact Pad areas), Boiler (for very high temperature & Reducing Atmosphere) |
| Mahakoshal SIC88 | SiC = 84-88 | 0.5-0.8 | 14-17 | 2.50 | 600-900 | -0.2 to 0.5 at 14000C/2h | – | 1650-1700 | Ferro-Alloy Industries, Copper Melting Furnace (in Burner Block & Impact Pad areas) & Boiler (for high temperature & Reducing Atmosphere applications). |
Notes
- Size Tolerance : ±5% or ± 2.0mm whichever is greater.
- Mahakoshal does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification of the products may change based on the geographical area to be supplied.
- Data shown are based on average results of production samples and are subject to normal variation during individual tests.
- and Min. values are given separately for testing purposes.
- The information contained herein are exclusive property of Mahakoshal.